Clymer repair manuals are written specifically for the do-it-yourselfer.
For routine maintenance or more extensive repairs involving engine and transmission disassembly, it has all the information you need.
Step-by-step procedures, detailed photography and extensive use of exploded views based on the complete disassembly of the machine.
Clymer Manuals are perfect for everyone, from the first-time user to the seasoned professional.
Clymer repair manuals are written specifically for the do-it-yourselfer.
For routine maintenance or more extensive repairs involving engine and transmission disassembly, it has all the information you need.
Step-by-step procedures, detailed photography and extensive use of exploded views based on the complete disassembly of the machine.
Clymer Manuals are perfect for everyone, from the first-time user to the seasoned professional.
QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION CHAPTER TWO / TROUBLESHOOTING CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride inspection / Maintenance schedule / Engine oil and filter change / Lubricants / Engine lubrication / Periodic lubrication / Periodic maintenance / Engine tune-up / Valve clearance / Air filter / Storage / Specifications
CHAPTER FOUR / ENGINE (CR125R)
Servicing engine in frame / Engine / Cylinder head / Cylinder / Exhaust valve / Piston, piston pin and piston ring / Reed valve assembly / Engine sprocket / Countershaft seal replacement / Left side main bearing seal / Primary drive gear / External shift mechanism / Kick starter / Crankcase and crankshaft / Transmission shifting check / Engine break-in / Specifications
CHAPTER FIVE / ENGINE (CR250R)
Removal installation / Cylinder head / Cylinder / Exhaust valve / Piston, piston pin and piston rings / Reed valve assembly / Engine sprocket / Countershaft seal replacement / Left side main bearing seal replacement / Primary drive gear / External shift mechanism / Kickstarter / Crankcase and crankshaft / Transmission shifting check / Engine break-in / Specifications
CHAPTER SIX / CLUTCH
Right crankcase cover and exhaust valve governor / Right crankcase cover / Clutch service / Clutch inspection / Clutch lifter lever / Clutch cable replacement / Exhaust valve governor and rack / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Transmission troubleshooting / Transmission / Transmission overhaul / Transmission inspection / Internal shift mechanism / Specifications
CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS
Carburetor / Float level adjustment / Carburetor rejetting / Fuel tank / Fuel shutoff valve / Throttle cable replacement / Air box / Exhaust system / Specifications
CHAPTER NINE / IGNITION SYSTEM
Component testing / Capacitor discharge ignition / Flywheel / Stator coils / Ignition control module / Ignition coil / Engine stop switch / Ignition timing / WIRING DIAGRAMS / Specifications
CHAPTER TEN / LIQUID COOLING SYSTEM
Safety precautions / Cooling system check / Water pump (water seal and oil seal) inspection / Radiator / Water pump / Hoses / Specifications
CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Rim and spoke service / Tire changing / Handlebar / Steering head / Front fork / Front fork service / Front fork inspection / Front fork adjustment / Specifications
CHAPTER TWELVE / REAR SUSPENSION
Rear wheel / Rear hub / Driven sprocket / Drive chain / Tire changing and tire repairs / Rim and spoke service / Pro-link system / Shock absorber / Shock linkage / Swing arm / Rear suspension adjustment / Specifications
CHAPTER THIRTEEN / BRAKES
Brake fluid selection / Disc brake / Front brake pad replacement / Brake caliper / Front master cylinder / Rear brake pad replacement / Rear brake caliper / Rear master cylinder / Brake hose replacement / Brake disc / Draining brake fluid / Brake bleeding / Rear brake pedal / Specifications
CHAPTER FOURTEEN / BODY
Seat / Side covers / Subframe / Specifications
INDEX WIRING DIAGRAMS
Product Note:This manual is not exclusive to the model specified in this listing and contains information on a variety of makes and models.
Specification
Details
Country of Origin
Varies (make selection above)
ISBN
Varies (make selection above)
Pages
Varies (make selection above)
Quantity
Varies (make selection above)
ISBN
9780892878130
Pages
480
Vehicle Fitment
Fitment is guaranteed or your money back plus free return shipping.
Don’t waste time installing a product that doesn't fit. We worked hard ensuring that this product is an exact fit on the vehicles listed below.
Nice informative manual much more in depth and detail than the older Clymer manual.
Perfect
By Jamie R. on
Verified Purchaser
This manual was exactly what I needed to help with my restore.
Service manual
By Susan D. on
Verified Purchaser
Big help in my project. Thanks
Great deal
By Terry S. on
Verified Purchaser
Great value! A must have on older motorcycles.
Hard to find except for here
By Michael B. on
Verified Purchaser
Excellent job
Clymer
By John H. on
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Good book
Clymer
By Gary N. on
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I am glad to have the manual.
Very good
By Dan C. on
Verified Purchaser
Very good for the price.
Thumbs up
By Dan C. on
Verified Purchaser
Worked out great.
Great
By Eddie M. on
Verified Purchaser
Great!
Clymer Manual
By Richard M. on
Verified Purchaser
Lousy descriptions, lousy photos. Some required remove or replace instructions missing completely.
Vehicle: 2008 Polaris Sportsman 500 H.O.
Clymer manual
By Wayne G. on
Verified Purchaser
Exactly what I wanted.
Worth every penny
By Chris on
Verified Purchaser
Much needed. Worth every penny I paid.
Couldn't be more pleased
By Bert V. on
Verified Purchaser
The manual was exactly what I needed to complete the work on my bike. Arrived in brand new condition. Couldn't be more pleased.
Excellent information
By Marty J. on
Verified Purchaser
Very detailed manual, excellent information. Thanks, it's working much better than searches on internet. From people that want to be your go to guy and want to charge you for something they have no idea what they are talking about. So people get a printed manual you will be pleasantly surprised how your stress level will go away. Thanks best money I have spent an actually got information I can use.
Nice
By David T. on
Verified Purchaser
It's nice to read the manual to figure out how to repair things.
Clymer Manual
By Daniel H. on
Verified Purchaser
The service manual was perfect and new.
Nice
By Kenneth G. on
Verified Purchaser
Nice book
Exactly what I was looking for
By Jeremiah J. on
Verified Purchaser
Was exactly what I was looking for and the price was right.
Clymer shop manual
By Jon F. on
Verified Purchaser
The manual is what I was looking for and shipping was fast.
Exactly what I needed
By Bernard G. on
Verified Purchaser
Was exactly what I was looking for.
Thank you!
By Noel D. on
Verified Purchaser
Can't live without it.
Easy to understand
By Jeffrey H. on
Verified Purchaser
Very informative
Manual
By richard b. on
Verified Purchaser
This is exactly what I was looking for.
Perfect H D manual!
By Jerry H. on
Verified Purchaser
Perfect h d repair manual for the bikes listed in this book!
HD manual
By Thomas M. on
Verified Purchaser
Great manual great illustrations. And highly recommended.
Clymer Manual
By michael s. on
Verified Purchaser
Exactly what I expected
A must have.
By Ronald S. on
Verified Purchaser
A quick "go to" informational guide. Makes troubleshooting and repairs non problematic.
1999 flsts repair
By Robert T. on
Verified Purchaser
Replaced cam, lifters, and pushrods in my bike, manual very helpful with procedure, tolerances. Repaired some of the wiring, schematics were incredible.
Repair Manual
By david n. on
Verified Purchaser
Good book
Manual
By Steve S. on
Verified Purchaser
Manual was just what I needed to allow me to work on my newly acquired v rod with confidence. You guys rock!
Manual
By Timothy S. on
Verified Purchaser
Not knowing a lot about the cl160 I was working on this manual helped me out quite a bit. Nice manual.
Great manual!
By RoseMary S. on
Verified Purchaser
Everything I want or need to know is easy to find and understand. This manual has given me the confidence to get my bike up on the stand and take care of it, a tall order for an old retired woman. Thank you.
Pleased
By tonya p. on
Verified Purchaser
Pleased with quality.
Shop manual
By robert t. on
Verified Purchaser
Helpful.
Clymer Manual
By PG4 on
Must have!
Kawasaki manual
By Guest on
Clymer's manual is excellent for doing bike rebuild projects. I have both this and the Kawasaki service manual, and this goes into further detail than the Kawaski manual. Very happy.
You guys Rock
By Chuck on
Verified Purchaser
Fantastic service, and shop book
How many stars would you give this product? Write a review.
Yes, if you were to select the 2006 Kawasaki VN1600D Vulcan 1600 Nomad Clymer service manual from our fit guide, you'd receive the correct book for servicing your machine.
Does the book have a page(s) dedicated for the necessary tools?
By Nes
It varies, depending on what machine it is that you have, but the required tool descriptions really only outline what specialty tools are required to get the job done. Other than that, you can pretty easily get an idea of the basic tools required by reading up ahead of time on the job you want to do. There's TONS of photos in each one of these books and, even for the novice mechanic, they provide an excellent reference on which to get the work done.
will this manual show how to tear down and reassemble.The total 1000 engine?
By Fab king wrench
complete reassemble of the engine with all torque specs for total engine and lower ends also?
This manual will cover general service procedures including teardown and reassembly of engine components. It is not an exact step-by-step guide like a FSM. It will cover each piece of the disassembly procedure and list toques and specs at the beginning or end of each chapter.
Yes, this manual will cover chain maintenance and replacement for the model you select at checkout. Guidance for tensioning and whatnot is usually included as well.
Verified Purchaser
