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Athena 290cc Big Bore Cylinder Kit

(6 reviews)

Item: 327770-6485343

$1021.46

Select Your Vehicle - Fitment Guaranteed

Athena 290cc Big Bore Cylinder Kit


  • Kit includes aluminum cylinder with galvanic coating design
  • Forged piston with molybdenum coating; includes rings, clips and pin
  • Athena top-end gasket set
  • Easy-to-follow step-by-step installation instructions
  • No machining required to complete installation
  • Made in Italy
    Specification Details
    Bore 83 mm
    Compression Ratio 12.7:1
    Country of Origin Italy
    Displacement 290cc

    Vehicle Fitment


    Fitment is guaranteed or your money back plus free return shipping.
    Don’t waste time installing a product that doesn't fit. We worked hard ensuring that this product is an exact fit on the vehicles listed below.

    Yamaha
    • WR250R 2008-2013
    • WR250X 2008-2011

    Customer Reviews


    Awesome

    By   on  Verified Purchaser

    Awesome kit. Son has put 100 hours on this kit so far with no issues.


    Big bore

    By   on  Verified Purchaser

    I had no problem with this kit...big bore kit works good....got mine all broke in and it runs really good...glad I got it...


    Runs great

    By   on  Verified Purchaser

    Bolts right on. No grinding on crankcase necessary for 1999 yz125. Runs great


    Everything’s good but the power valves

    By   on  Verified Purchaser

    Everything was good until I tried putting the power valves in. The valves didn’t fit correctly so I had to file them down to make them seat all the way in correctly. Other than that it all seems good.


    Double thumbs up

    By   on  Verified Purchaser

    Bought the big bore kit for a 2006 klx110, very high quality kit comes with everything you need. The kit is the best bang for your buck. Really wakes the bike up.


    Very good

    By   on  Verified Purchaser

    Made my ltz400 a missile.


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    Questions & Answers


    I have a crf150r . Do I have to do any case modification or will it bolt on and work? If not do I need to make any other modifications to the stock engine before installing ?

    There's no machining required whatsoever to fit these cylinder kits to any machine you select from our fit guide, including all Honda CRF150R models. Just bolt all the included parts in place of the stock items and you're all set.

    By Tom

    would this bolt up to my 97 yz125?

    Yes, this kit is offered for that 1997 YZ125. However, you would need to use a pipe from a 1999-2004 YZ125 due to the way the cylinder in this kit is made. It will only work with a pipe from that 1999-2004 YZ125. Other than that, you would just need to machine the cases as shown in the included installation instructions to provide enough clearance for the big bore piston.

    By Andy

    Stock Yamaha Banshee, can i throw these on a stock banshee without having my case milled?

    Is this bolt on and rip? Can i throw these on a stock banshee without having my case milled?

    Yes, the kit can be installed on the Banshee engine without any machine work being done.

    By Andy

    Will it fit to 2007 kawasaki kx65

    Yes, there is a 80cc kit offered for that 2007 KX65.

    By Andy

    2000 yz125, does machining need to be done on this model?

    Yes, the kit for that 2000 YZ125 would require you to machine the cases in order to provide enough clearance for the piston.

    By Andy

    what will i need and will i have to modify the crankcase on a 1999 yz 125

    You will need to have the cases machined in order to allow the clearance needed for the larger piston.

    By Andy

    Will I need to mod the case on my 01' yz 125?

    Yes, you would need machine the cases in order to allow the clearance needed for installation of this kit on the 2001 YZ125. The included installation instructions clearly show how much and where to took out the material.

    By Andy

    Will this bolt right on 2006 kfx400 or will I need case work

    Yes, this would be a bolt on kit for that 2006 KFX400. No case machining required.

    By Andy

    Will this be a direct bolt on for a yz85 or does it require case work?? Also does the crank work with stock bearing or do I need specific crank bearings?

    Also does the crank work with stock bearing or do I need specific crank bearings?

    Yes, you would need to machine the cases to allow proper clearance. Yes, the crank included would work with the stock style bearings.

    By Andy

    I own a 2003 kx125 is there any grinding or modification to the crankcase before installation ?

    Yes, the kit for the 2003 KX125 would include having to open up the cases in order to allow fitment of the new components.

    By Andy

    Will it fit a 2001 yz125

    How much would it cost

    As long as that is the bike that you choose before adding the kit to your cart, it would be a fit.

    By Andy

    Will this work for my 1999 YZ 125

    So long as you choose that 1999 Yamaha YZ125 when adding to your cart and you have a stock stroke length crank installed, you should have no fitment issues.

    By Andy

    Hi guys I'm just curious to know if this is a straight bolt on kit or am I gonna have to modify anything on my 1997 YZ 125

    Hi guys I'm just curious to know if this is a straight bolt on kit or am I gonna have to modify anything on my 1997 YZ 125 and do the power valves include Springs rod and everything else needed for the cylinder

    According to Athena, to assemble this cylinder kit on models YZ 125 1997-1998, you have to replace the original pipe with a version for the year 1999-2003 and for 1997-1999 models you have to order the 2-torsion original springs (valve) Yamaha year 2000-2003.

    By Andy

    Can I run this on my 2018 crf 450r

    Yes, there is a kit offered for that 2018 Honda CRF450R. Just be sure you choose that model before adding it to your cart.

    By Andy

    I've got a 04 yz250 can I use my same power valve or do I need to order a new one

    The kit for that 2004 YZ250 would actually include a new power valve.

    By Andy

    would i have to run race gas with the compression ratio being 13.8.1

    You should be good with running premium grade fuel, 93 octane or higher.

    By Andy

    i have a 2019 fc 250 looking to get the 276 kit can i use stock cams or hot rod performance cams

    You would be able to use stock cams or aftermarket cams with this kit.

    By Andy

    I have a 2005 Ltz 400 . Purchasing this big bore but my question is do I have to upgrade my carb or just get bigger jets ? Thank you

    Yes, it would be recommended to use larger jets with the install of this big bore kit.

    By Andy

    Will I need to grind the case for clearance of the piston skirt?1998 yz 125

    1998 yz 125

    For the 1998 YZ125, it would not be necessary to modify the cases to install this kit.

    By Andy

    can I get a big bore kit for my 2003 crf230f that would make it a 250?

    I only see that we offer a 240cc kit for that bike. If you search our site for BBR 240cc Big Bore Kit, you should have no problem finding it.

    By Andy

    Have a question? Please ask our experts and customers who own this product.