Clymer Shop Repair Manual

Clymer Kawasaki Ninja ZX-6 1990-2004 Repair Manual

Clymer repair manuals are written specifically for the do-it-yourselfer.

For routine maintenance or more extensive repairs involving engine and transmission disassembly, it has all the information you need.

Step-by-step procedures, detailed photography and extensive use of exploded views based on the complete disassembly of the machine.

Clymer Manuals are perfect for everyone, from the first-time user to the seasoned professional.

QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
CHAPTER TWO / TROUBLESHOOTING
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list / Maintenance schedule / Oil and filter change / Engine oil pressure test / Air filter cleaning and oiling / Periodic lubrication / Periodic maintenance / Unscheduled maintenance / Tune-up / Valve clearance adjustment / Compression test / Spark plugs / Ignition timing / Carburetor idle mixture / Carb synchronization / Specifications
CHAPTER FOUR AND FIVE / ENGINE
Cylinder head cover / Camshaft / Camshaft chain tensioner / Cylinder head / Valves and components / Cylinder block / Piston and rings / Oil pump / Oil pan, oil pipe and strainer / Oil pressure relief valves / Oil cooler and upper hose / Stator coil and left-hand crankcase cover / Alternator rotor, starter clutch and gears / Crankcase / Shift lever needle bearing / Crankshaft / Connecting rods / Camshaft chain / Engine break-in / Specifications
CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cover / Clutch cable / Clutch release mechanism / External gearshift mechanism / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Engine drive sprocket cover / Engine drive sprocket / Transmission / Internal gearshift mechanism / Specifications
CHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor separation / Fuel level / Float height / Throttle cables / Choke cable / Air filter air box / Fuel tank / Fuel shutoff valve / Fuel pump / Clean air system / Crankcase breather system / Evaporative emission control system / Exhaust system / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Basic information / Charging system / Stator coil / Regulator/rectifier / Ignition system / IC igniter unit / Ignition coil / Timing rotor and pickup coil / Starting system / Starter system / Lighting system / Switches / Components / Fuel pump and relay / Thermostatic fan switch / Low fuel level warning system / Fuel level system / Junction box and fuses / Wiring and connectors /
WIRING DIAGRAMS / Specifications
CHAPTER TEN / COOLING SYSTEM
Hoses and hose clamps / Cooling system inspection / Coolant reservoir tank / Radiator and fan / Cooling fan / Thermostat / Water pump / Thermostatic fan switch and water temperature sensor / Specifications
CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Front wheel and hub / Wheels / Handlebar / Handlebar left-hand grip / Steering stem and head / Steering head bearing race / Steering stem bearing / Front forks / Fork service / Specifications
CHAPTER TWELVE / REAR SUSPENSION
Rear wheel and hub / Rear coupling and driven sprocket / Drive chain / Shock absorber / Swing arm and shock linkage / Suspension linkage / Specifications
CHAPTER THIRTEEN / BRAKES
Disc brakes / Brake pad / Caliper / Master cylinder / Brake hose / Brake disc / Bleeding the system / Rear brake pedal and arm / Specifications
CHAPTER FOURTEEN / BODY AND FRAME
Seat / Front fender / Frame side covers and grab rail / Front fairing / Centerstand / Sidestand / Footpegs / Specifications INDEX
WIRING DIAGRAMS

Product Note: This manual is not exclusive to the model specified in this listing and contains information on a variety of makes and models.

Specification	Details
Country of Origin	Varies (make selection above)
ISBN	Varies (make selection above)
Pages	Varies (make selection above)
Quantity	Varies (make selection above)
ISBN	9780892879311
Pages	624

Vehicle Fitment

Fitment is guaranteed or your money back plus free return shipping.
Don’t waste time installing a product that doesn't fit. We worked hard ensuring that this product is an exact fit on the vehicles listed below.

Ninja ZX-6 1990-2002
ZZR600 2003-2004

Customer Reviews

Came as advertised.

Exactly what I requested. Great job

Great value!

It's all black and white there is no color

Nice informative manual much more in depth and detail than the older Clymer manual.

This manual was exactly what I needed to help with my restore.

Big help in my project. Thanks

Great value! A must have on older motorcycles.

Excellent job

Good book

I am glad to have the manual.

Very good for the price.

Worked out great.

Great!

Lousy descriptions, lousy photos. Some required remove or replace instructions missing completely. Vehicle: 2008 Polaris Sportsman 500 H.O.

Exactly what I wanted.

Much needed. Worth every penny I paid.

The manual was exactly what I needed to complete the work on my bike. Arrived in brand new condition. Couldn't be more pleased.

Very detailed manual, excellent information. Thanks, it's working much better than searches on internet. From people that want to be your go to guy and want to charge you for something they have no idea what they are talking about. So people get a printed manual you will be pleasantly surprised how your stress level will go away. Thanks best money I have spent an actually got information I can use.

It's nice to read the manual to figure out how to repair things.

The service manual was perfect and new.

Nice book

Was exactly what I was looking for and the price was right.

The manual is what I was looking for and shipping was fast.

Was exactly what I was looking for.

Can't live without it.

Very informative

This is exactly what I was looking for.

Perfect h d repair manual for the bikes listed in this book!

Great manual great illustrations. And highly recommended.

Exactly what I expected

A quick "go to" informational guide. Makes troubleshooting and repairs non problematic.

Replaced cam, lifters, and pushrods in my bike, manual very helpful with procedure, tolerances. Repaired some of the wiring, schematics were incredible.

Good book

Manual was just what I needed to allow me to work on my newly acquired v rod with confidence. You guys rock!

Not knowing a lot about the cl160 I was working on this manual helped me out quite a bit. Nice manual.

Everything I want or need to know is easy to find and understand. This manual has given me the confidence to get my bike up on the stand and take care of it, a tall order for an old retired woman. Thank you.

Pleased with quality.

Helpful.

Must have!

Clymer's manual is excellent for doing bike rebuild projects. I have both this and the Kawasaki service manual, and this goes into further detail than the Kawaski manual. Very happy.

Fantastic service, and shop book

How many stars would you give this product? Write a review.

Questions & Answers

I have a 2012 HD softail slim.I want to replace everything in the gas tank.Is this a good book for this or is it a better one for that job. Thanks for the help

By Jimmy

If you're a novice mechanic, you'll certainly find this book useful. It goes over the fuel tank console, fuel tank itself, fuel pump and the fuel filter assembly. All of that's covered to help you service your bike.

By Tom

does the 2001 honda cr125 manual have torqe specifications.

By Anon.

Yes, the manual would include torque specifications.

By Andy

Are the Electrical Schematics for 75Honda750F Color Coded?

By Mike

Yes, this manual would have color coded wiring schematics for that 1975 CB750F.

By Andy

Does this have wiring schematics for the listed machines?

By Tsmith1600

Yes, absolutely! Clymer's electrical schematic diagrams are some of the nicest in the repair manual business.

By Staff

Will this cover a 2006 drifter?

By Mike

Yes, if you were to select the 2006 Kawasaki VN1600D Vulcan 1600 Nomad Clymer service manual from our fit guide, you'd receive the correct book for servicing your machine.

By Staff

Does the book have a page(s) dedicated for the necessary tools?

By Nes

It varies, depending on what machine it is that you have, but the required tool descriptions really only outline what specialty tools are required to get the job done. Other than that, you can pretty easily get an idea of the basic tools required by reading up ahead of time on the job you want to do. There's TONS of photos in each one of these books and, even for the novice mechanic, they provide an excellent reference on which to get the work done.

By Staff

will this manual show how to tear down and reassemble.The total 1000 engine?

By Fab king wrench

complete reassemble of the engine with all torque specs for total engine and lower ends also?

This manual will cover general service procedures including teardown and reassembly of engine components. It is not an exact step-by-step guide like a FSM. It will cover each piece of the disassembly procedure and list toques and specs at the beginning or end of each chapter.

By Staff

Replace chain

By America

Yes, this manual will cover chain maintenance and replacement for the model you select at checkout. Guidance for tensioning and whatnot is usually included as well.

By Staff

Have a question? Please ask our experts and customers who own this product.

Clymer Shop Repair Manual Clymer Kawasaki Ninja ZX-6 1990-2004 Repair Manual

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