Clymer Harley FLH/FLT Touring 2006-2009 Repair Manual

Clymer repair manuals are written specifically for the do-it-yourselfer.

For routine maintenance or more extensive repairs involving engine and transmission disassembly, it has all the information you need.

Step-by-step procedures, detailed photography and extensive use of exploded views based on the complete disassembly of the machine.

Clymer Manuals are perfect for everyone, from the first-time user to the seasoned professional.

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Engine starting / Engine performance / Engine noises / Electrical testing / Starting system / Charging system / Ignition system / Fuel system (carbureted models) / Fuel system (electronic fuel injection) / Engine lubrication / Clutch / Transmission / Lighting system / Excessive vibration / Front suspension and steering / Brake problems / Electronic diagnostic system / Cruise control system diagnostic trouble codes / Specifications
CHAPTER THREE - Lubrication, Maintenance, Tune-up
Maintenance intervals / Pre-ride inspection / Tires and wheels / Screamin' Eagle lubrication / Engine oil and filter / Transmission oil / Primary chaincase oil / Front fork oil / Control cables / Primary chain and drive belt / Brake system / Clutch system / Fuel system / Air filter / Suspension and fasteners / Compression test / Spark plugs / Ignition timing / Idle speed adjustment / Vehicle alignment (2006-2008 models) / Specifications
CHAPTER FOUR - Engine Top End and Exhaust System
Engine service precautions / Servicing engine in frame / Rocker arms, pushrods and valve lifters / Cylinder head / Valves and valve components / Cylinder / Pistons and piston rings / Pushrods / Exhaust system / Active exhaust / Specifications
CHAPTER FIVE - Engine Lower End
Engine / Oil pump / Oil filter mount (2006 models except Screamin' Eagle) / Oil cooler, oil filter mount and thermostat / Camshaft support plate / Crankcase and crankshaft / Crankcase bearing replacement / Engine break-in / Specifications
CHAPTER SIX - Clutch and Primary Drive
Primary chaincase cover / Primary chaincase housing / Clutch assembly / Clutch pushrod and release plate inspection (Screamin' Eagle models) / Primary drive assembly (2006 models) / Primary chain alignment (2006 models) / Primary drive assembly (2007-2009 models) / Clutch shell, hub and sprocket / Primary chain and tensioner inspection (all models) / Compensating sprocket inspection / Starter jackshaft (2006 models) / Clutch cable replacement (all models except Screamin' Eagle) / Clutch lever assembly (all models except Screamin' Eagle) / Clutch release cover (all models except Screamin' Eagle) / Clutch service (Screamin' Eagle models) / Clutch master cylinder (Screamin' Eagle models) / Clutch release cover (Screamin' Eagle models) / Clutch secondary actuator (Screamin' Eagle models) / Clutch hydraulic hose replacement / (Screamin' Eagle models) / Clutch system flushing (Screamin' Eagle models) / Clutch system draining (Screamin' Eagle models) / Clutch system bleeding (Screamin' Eagle models) / Specifications
CHAPTER SEVEN - Five Speed Transmission (2006 models)
Shift assembly / External shift mechanism / Transmission cover / Shift cam / Shift arm assembly / Shift forks / Transmission side door assembly / Transmission shafts / Side door bearings / Main drive gear / Drive sprocket / Transmission case / Oil pan / Specifications
CHAPTER EIGHT - Six Speed Transmission (2007-2009 models)
Shift assembly / External shift mechanism / Transmission cover / Shift arm assembly / Shift forks and shift cam / Transmission side door assembly / Transmission shafts / Side door bearings / Main drive gear / Transmission drive sprocket / Transmission case / Oil pan / Specifications
CHAPTER NINE - Air/Fuel and Emission Control Systems (Carbureted Models)
Air filter and backplate / Carburetor / Intake manifold / Throttle and idle cables (2006-2007 non-cruise control models) / Starting enrichment valve (choke) cable replacement / Fuel tank console / Fuel tank / Fuel shutoff valve / Fuel level sender (canopy) / Evaporative emission control system (carbureted and fuel-injected models) / Specifications
CHAPTER TEN - Air/Fuel and Emission Control Systems (Fuel Injected Models)
Air filter and backplate (all models except 2007) / FLHRSE3 and 2009 FLTRSE3) / Air filter and backplate (2007 FLHRSE3 and 2009 FLTRSE3 domestic models) / Depressurizing the fuel system / Fuel tank / Fuel supply check valve / Fuel pump/level sender assembly (2006-2007 models) / Fuel pump and fuel filter (2008-2009 models) / Fuel pressure test (2008-2009 models) / Fuel tank console / Electronic fuel injection (EFI) / Throttle and idle cables (2006 and 2007 non-cruise control models) / Throttle and idle cables (2006 and 2007 cruise control models) / Throttle control actuator (TCA) (2008-2009 models) / Throttle or twist grip sensor (2008-2009 models) / Twist grip sensor jumper wire (2008-2009 models) / Induction module / Fuel injectors / Induction module sensors / Evaporative emission control system (all California models) / Specifications
CHAPTER ELEVEN - Electrical System
Electrical component replacement / Fuses / Maxi-Fuse / Battery / Battery tray / Charging system / Alternator / Voltage regulator / Ignition system / Ignition coil / Ignition control module (ICM) (carbureted models) / Electronic control module (ECM) (fuel injected models) / Electrical bracket (2006-2007 models) / Electrical caddies (2008-2009 models) / Sensors / Starting system / Starter / Lighting system / Headlight / Passing lights and front turn signals / Turn signals / Taillight/brake light / Fender tip light / Rear fascia light / License plate light / Tour-pak / Instruments / Automatic compression release solenoid (2006-2009 Screamin' Eagle models) / Switches / Horn / Turn signal security module (TSM, TSSM and HFSM) / Security siren (optional on 2007-2009 models) / Radio (storage box) / Radio antenna / Front fairing speakers / Front headset receptacle (2008-2009 FLHTCUSE models) / Rear passenger switches / Rear speakers / CB module (FLHTCU models) / Relays / Electrical connector location and identification / Electrical connector service / Autofuse electrical connectors / Sealed butt connectors /
WIRING DIAGRAMS / Specifications
CHAPTER TWELVE - Wheels, Hubs and Tires
Motorcycle stands / Front wheel / Rear wheel / Front and rear hubs / Driven sprocket assembly / Drive sprocket / Drive belt / Laced wheel service / Wheel balance / Tire changing (laced wheels) / Tire changing (alloy wheels) / Tire repairs / Specifications
CHAPTER THIRTEEN - Front Suspension and Steering
Handlebar / Front fork / Steering head and stem / Steering head bearing race replacement / Steering play inspection and adjustment / Specifications
CHAPTER FOURTEEN - Rear Suspension
Shock air pressure adjustment / Air pressure loss inspection / Shock absorbers / Rear swing arm / Specifications
CHAPTER FIFTEEN - Brakes
Brake service / Front brake pad replacement / Front brake caliper / Front master cylinder / Rear brake pad replacement / Rear brake caliper / Rear master cylinder and rear brake pedal (all models) / Rear master cylinder service / Brake hose and line replacement (non-ABS models) / ABS brake system / ABS wheel speed sensors / ABS brake module / ABS diode pack / Brake line replacement (ABS models) / Brake disc / Brake bleeding / Flushing the brake system / Specifications
CHAPTER SIXTEEN - Cruise Control
System components and operation / Control cables adjustment (2006-2007 models) / Control cables replacement (2006-2007 models) / Cruise control module (2006-2007 models) / Cruise control switches / Specifications
CHAPTER SEVENTEEN - Body and Frame
Seats / Rider and passenger backrests / Rear frame rails / Front fender / Rear fender / Rear fender fascia / License plate bracket / Windshield / Front fairing / Frame side covers / Saddlebags / Saddlebag supports/guards / Engine guard / Jiffy stand / Tour-pak / Footboards and highway foot pegs / Specifications INDEX Color
WIRING DIAGRAMS on CD
Diagnostic Flow Charts on CD